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STANDARD OPERATING PROCEDURES
"Standard operating
procedures relevant to safety and health considerations to be followed
when laboratory work involves the use of hazardous chemicals." 29 CFR
1910.1450(e)(3)(i)
The Plan represents a minimum set of guidelines for the
handling of toxic chemicals on campus. Individual administrative units,
laboratories or research groups are required to develop more detailed
procedures as their situations warrant. Acceptable lab safety references
of this document may be adopted in whole or may be useful in developing
additional procedures. In all situations, individual faculty or staff will
be responsible for enforcing adequate safety and hygiene measures in
laboratories they supervise. If necessary, additional assistance from the
Center for Environmental Health and Safety is available.
Some rules or standard operating procedures which apply
to all labs on campus include the following:
General
- Unattended experiments. Leaving hazardous systems
unattended is not good practice.
- Working alone. When working with hazardous materials,
it is advisable to have a second person present, or at a minimum,
maintain surveillance via telephone contact.
- Housekeeping. Exits, aisles and safety equipment must
NOT be obstructed in any way with equipment, furniture, etc. Work areas
and floors are not to be used for excessive storage. No unauthorized
items shall be stored in the corridors. The Center for Environmental
Health and Safety may be contacted for permission to store items in the
corridors.
- Food, drink cosmetics. Eating, drinking, and the
application of cosmetics is forbidden in areas where hazardous chemicals
are used and shall be done only in well-defined designated nonchemical
areas. Do not store food in the same refrigerator with chemicals,
biohazards or radioactive materials.
- Horseplay. Horseplay is forbidden.
- Equipment. Use proper equipment that is in good
condition. For example, never use chipped or cracked glassware. Shield
pressurized or vacuum apparatus and safeguard against bumping or
overheating.
- Disposal of chemicals. Disposal of all laboratory
waste shall follow the procedures outlined in a guide entitled Chemical
Waste Management Guide, a copy of which is available at the Center for
Environmental Health and Safety. In general, contact Biological and
Chemical Management Section of the Center for Environmental Health and
Safety to request a pickup.
- Chemical spills and accident response. Consult the
Chemical Waste Management guide concerning chemical spills. For large
spills/leaks call 911.
- Mouth pipetting. Mouth pipetting is forbidden.
- Mercaptans. To avoid false reporting of natural gas
leaks, logs of mercaptan use should be kept when mercaptans will be used
in a laboratory in such a manner that persons outside of the laboratory
could smell the mercaptan and suspect a natural gas leak in the
building.
- Particularly dangerous chemicals, for example,
perchloric acid. If perchloric acid is heated above ambient temperature
it will give off vapors that can condense and form explosive
perchlorates. Hence, when heating perchloric acid above ambient
temperature, a perchloric acid hood with a wash down system or a local
scrubbing or trapping system should be used.
Personal Protection/Hygiene
- Attire. Wear a lab coat or apron, cover feet (no
sandals or open-toe shoes), and confine loose clothing and long hair.
- Gloves. Gloves are essential when working with
hazardous substances. The proper gloves will prevent skin absorption,
infection, or burns. All glove materials are not equally effective in
protection from chemical hazards. Consult a chemical resistance chart
such as the one found in Appendix 3 or contact the Center for
Environmental Health and Safety for assistance in appropriate selection.
Gloves must be removed before leaving the laboratory.
- Eye protection. It is state law and campus policy that
personnel including students, stuff, and visitors in laboratories wear
safety glasses, goggles, or face shields at all times where eye hazards
are a possibility. Goggles are recommended when chemical splashes are
possible.
- Face shields. Face shields which cover the neck and
ear areas should be worn when conducting a procedure which may result in
a violent reaction.
- Glass tubing. When inserting tubing into stoppers,
lubricate tubing and protect hands from being cut in the event of the
tubing slipping and breaking.
- Personal hygiene. Hands should be washed frequently
throughout the day, before leaving the lab, after contact with any
hazardous material, and before eating or smoking.
Hazardous Material Handling
and Storage
- Chemical storage. Chemicals ideally should be stored
by compatibility, not by alphabetical arrangement. Oxidizers should be
separated from organics, air/water reactives must be kept dry and
cyanides should be stored away from acids.
Volatile toxic substances shall be stored in
volatile storage cabinets adequate to the purpose or in hoods when
storage cabinets are unavailable. If volatile substances are stored
in a hood, other uses of the hood shall be restricted to activities
compatible with the chemical and physical properties of the stored
or used chemicals. When volatiles must be stored in a cooled
atmosphere, explosion-proof refrigerators or cold rooms designed for
this purpose must be used.
- Chemical handling. Use bottle carriers for
transporting chemicals which are in glass containers. Close caps
securely and avoid storing chemical containers in hard to reach areas.
Pour chemicals carefully, and never add water to concentrated acid.
Metal containers and nonconductive containers (e.g., glass or plastic)
holding more than five gallons must be grounded when transferring
flammable liquids.
- Cylinder storage. Cylinders must be stored in
well-ventilated areas with their protective caps screwed on and the
cylinder secured (e.g., strapped or chained down) to reduce the chance
of the cylinder being knocked over. Do not store cylinders near heat or
highly trafficked areas. Do not store flammables and oxidizers together.
Do not store empty and full cylinders together. Storage of large
quantities of cylinders must be done in an approved gas cylinder storage
area.
- Cylinder handling. Use appropriate handcarts to move
cylinders. Cylinders must be secured to the cart during transport.
Highly toxic gases should not be moved through the corridors,
particularly during business hours. Always consider cylinders as full
and handle them with corresponding care.
- Labels. Make sure all labels are legible. Label all
secondary containers with the chemical name and appropriate hazards.
Date all peroxidizable and other chemicals which may become unstable
over time; test and/or dispose of them when appropriate.
- Containers. Check the integrity of containers. Observe
compatibilities, for example, hydrofluoric acid must not be stored in
glass and some oxidizers should not be stored in plastic containers.

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